Compared with traditional tools, PCD tool [] features are as follows:
1, the tool cutting resistance significantly reduced, the spindle by a small force can achieve ultra-high-speed processing.
2, high precision tool manufacturing, machine tool mounted on a small beat, even by force of each blade, tool vibration is suppressed, availability of high cutting surface finish.
3, due to the amount of each uniform cutting edge, so to ensure that the surface finish under the same premise, can greatly improve the amount of feed, the processing efficiency is greatly improved.
4, a special chip spiral design improves the ability of the tool, so that the processing smoother and longer tool life.
5, life is generally carbide and diamond coated several times, and stable performance.
6, all tools have been balancing test, beating a very small tool to ensure that the use of the machine tool spindle life and safety.
PCD Tool Features:
Diamond tool with high hardness, high compressive strength, thermal conductivity and good wear resistance and other characteristics, can achieve high machining precision and efficiency in high-speed cutting. The above characteristics of diamond tools are determined by the state of the diamond crystal. In the diamond crystal, the four carbon atoms of valence electrons bond tetrahedral structure, each carbon atom with four adjacent atoms form a covalent bond, and then form a diamond structure, the structure of the binding forces and very strong directivity, so that the diamond has a very high hardness. Since the polycrystalline diamond (PCD) is a structure of varying orientation of the diamond sintered body of fine grain, although the added binding agent, remains below its hardness and wear resistance of the single crystal diamond. However, due to the performance of PCD sintered isotropic, so easy to split along a single cleavage plane.
PCD tools show: